Masonry Veneer & Paver Installation System

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R-CRETE INC.

VBM-VP

TM – R-Crete Inc.

Installation Systems

TM TM

Masonry Veneer & Paver Installation System

VBM-VP

TM – R-Crete Inc.

Installation Systems

Description

TM TM

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A broad selection of high quality products and installation speci ca- tions for the bonding of masonry veneers and pavers. e products and systems are based on over 15 years and 70 million square feet of instal- lation experience with masonry veneers and pavers. e broad product selection meets the needs of many types of projects and masonry prod- ucts.

Veneers

Manufactured Stone Natural Stone
in Brick
Precast Concrete Tile

Porecelein Glass Tile

Pavers

Concrete Pavers Natural Stone Ceramic Tile Precaste Concrete Clay Brick

LFT (large Format Tile and Stone) www.rcrete.com

TM – VBM, MAC, & VBM-VP are trademarks of R-Crete Inc.

Long Term Performance Inorganic Bonding System

History has proven, inorganic masonry veneers and pavers have life expectancies of not 15-25 years but 50-100 years and longer. e VBM-VP Installa- tion System is composed predominately of polymer modi ed inorganic mortars. ese enhanced mor- tars provide the long-term life expectancy of the masonry units being installed. We do o er organic componets to the system but they are reserved for special applications requireing elastomeric proper- ties.

Water Protection E orescence Control – Freeze/ aw durability

From top to bottom VBM-VP Installation Systems improve the water resistance of the entire masonry assembly. All VBM Bonding Mortars and Mac Joint Grouts have some e orescence reducing proper- ties. Most are highly water repellant and provide excellent e orescence reduction. e high water repellency of the bonding mortars and grouts sig- ni cantly improves the durability of the entire ma- sonry assembly.

Color Matters

e joint grout/pointing mortar color and texture have a signi cant e ect on the overall appearance of all masonry veneer and paver installations. We o er a broad selection of standard colors and unlimited special orders. e VBM-VP System includes joint grouts / pointing mortars with course masonry sand and ne silica sand. All of our products include e orescence reducing additives and most are highly water repellant. ey combine high strength, durability, and low shrinkage for a wide variety of joint sizes and conditions.

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VBM-VP

TM – R-Crete Inc.

Installation Systems

Advantages

TM TM

VBM-VP

TM – R-Crete Inc.

Installation Systems

Bonding Mortars

TM TM

Medium – ick Bed

VBM-Poly 500

A premium quality, medium-thick bed, polymer modi ed bonding mortar exceeding the shear bond strengths and the freeze thaw requirements of ANSI 118.4*. It also meets ASTM C270*-Type S- Property Speci cations. It provides exceptional non-sag, tack, bond strengths and is highly water repellant. VBM-Poly 500 is recommended for the most demanding projects, especially paver instal- lations with vehicle tra c.

VBM-Poly 300

A high quality, polymer modi ed, medium-thick bed bonding mortar. It meets ASTM C270* Type S – Property speci cations and the shear bond and freeze thaw requirements of ANSI 118.4*. It has great non-sag, high bond strengths and good water repellant properties. It has slightly lower bond strengths, tack and water repellant properties than VBM-Poly 500 but far exceeds the requirements of most projects and is the work horse of the polymer modi ed medium-thick bed bonding mortars.

VBM-Poly LFT

A polymer modi ed medium-thick bed bonding mortar for Large Format Tile, stone and similar veneers and pavers. With water retentions and tack similar to thin set mortars, it can be used for thin and medium to thick bed applications. It has exceptional non-sag properties. VBM-Poly LFT meets ASTM C-270* – Property Speci cation and ANSI 118.4* shear bond requirements. VBM-Poly LFT is less water repellant than VBM-Poly 300 or 500 but still provides water and e orescence resistance properties.

VBM

Our most economical medium-thick bed bonding mortar. It meets ASTM C-270*-Property Speci – cations and ANSI 118.4*- Shear bond requirements. e bond strength is typically stronger than the substrates. Although not as water repellant as the poly VBM products, it does contain e orecence reducing properties. It has excellent non-sag, bond strengths, lower shrinkage and workability. It is recommended for moderate usage conditions.

*Modi ed for medium bed (tile).

VBM-Bonder in Bed

A premium quality, polymer modi ed thin set bonding mortar with exceptional non-sag, water re- pellant and high bond strengths. VBM Bonder exceeds ANSI 118.4* shear bond strength and freeze thaw requirements. It is suitable for installation of a wide variety of large masonry veneers and pav- ers in heavy duty environments. e tack, bond strength and impact resistance make it the prefered bonding mortar in high tra c or extra heavy duty requirements.

VBM-Poly inBrick

A polymer modi ed thin set bonding mortar with good non-sag, moderate water repellant proper- ties and high bond strengths. e polymer modi cation, bond strengths and water repellant proper- ties are lower than VBM bonder, however, it still far exceeds the shear bond strength requirements of ANSI 118.4*. It is recommended as an economical bonding mortar for thin brick and similar masonry and tile veneers.

VBM- in Set

Our most economical polymer modi ed thin set bonding mortar. e bond strengths exceed ANSI 118.4*. It has excellant non-sag properties. Bond strengths are typically stronger than the substrate or veneer. e water repellant properties are less than VBM Bonder and VBM-Poly inset but it still contains e orescence reducing properties.

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VBM-VP Joint Grouts

TM TM

TM – R-Crete Inc.

Installation Systems

Pointing Mortars

Wide Joints (1/4” – 4”)

Mac Mortar–Premium

A premium quality, polymer modi ed, Type S masonry mortar designed for joint grouting appli- cations of masonry veneers and pavers. e polymer modi cation provides added exural bond strength, low shrinkage, stain resistance, e orescence protection and water repellant properties. It is recommend for the most demanding application conditions. All Mac Mortars use coarser masonry sand. It meets ASTM C-270* -Type S – Properties Speci cations.

Mac Mortar-Plus

A high quality, water repellant, Type S masonry mortar designed for joint grouting masonry veneers and pavers. It is highly water repellant and provides excellent e orescence reducing properties, stain resistance, compressing strength, and low shrinkage. e water resistance also protects color integrity. It is recommended for most veneers and pavers with pedestrian tra c and light vehicle tra c. It meets ASTM C-270* Type S – Property Speci cations. All Mac Mortars are made with coarser masonry sand.

Mac Mortar

A high quality masonary mortar meeting ASTM C-270* Type S – Property Speci cations. It does not have the high level of water repellence of Mac Mortar-Plus but still includes e orescence reduc- ing properties. Mac Mortar has good work ability, strengths, and low shrinkage. It is recommended for most veneers and paver applications with pedestrian or light vehicle tra c. All Mac Mortars are made with coarser masonry sand.

Narrow Joints (1/8” – 5/8”)

VP Joint Grout – Premium

VP Joint Grout

Are high quality, polymer modi ed cement mortars for joint grout applications requiring a ne sand (1/8” – 5/8”). VP Joint Grout-Premium has the highest level of polymer modi cation and is recommended for the most demanding applications – Pavers with vehicle tra c. Premium o ers the greatest water repellance and e orescence protection. Both Products provide a high strength, low shrinkage, and stain resistant joint grout. For greater stain resistance and exural strength, part or all of the mixing liquid may be replaced with R-AcrylicAd. VP Joint Grout meets the compressive strength requirements of ANSI 118.6 and VP Joint Grout-Premium meets the requirements of ANSI 118.7 – Compressive strength and water absorption.

ACRA600 – Accel-R-Aid

Accelerating additive for Bonding Mortars

Color

All VBM Bonding Mortars are avaiable in grey and special order colors

VBM-VP

TM – R-Crete Inc.

Installation Systems

Base Mortars

TM TM

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Mac Scratch-N-Brown–Premium

A premium quality, polymer modi ed, high strength cement mortar designed as a scratch and brown coat. Mac Scratch-N-Brown–Premium provides a much stronger, water repel- lant base for VBM Mortars than eld mixed cement plasters. It has low shrinkage and excellent crack resistant properties. Meets ASTM C-270* Type S – Property Speci cations.

Mac Scratch-N-Brown–Plus

A high strength, water repellant cement plaster designed as a scratch and brown coat. Mac Scatch-N-Brown-Plus provides a much stronger, water repellant base for VBM bonding mortars than eld mixes utilizing plastic cement. Meets ASTM C-270* Type S.

Mac Scratch-N-Brown

Provides a good balance between performance and economy. Mac Scratch-N-Brown has low shrinkage, high strength and moderate e orescence protection. Meets ASTM C-270* Type S – Property Speci cations.

Deck Mud-Poly

A premium quality, polymer modi ed, dry pack mortar used as a leveling thick bed mor- tar for paver installation. e polymer modi cation provides added exural strengths and impact resistance. It is the product recommended for the most demanding, extra heavy duty applications. Deck Mud-Poly has very high compressive strengths, water repellant and e orescence control. e water repellency provides resistance from water migration from the substrate into the paver installation.

Deck Mud-Plus

A high quality, water repellant, thick bed mortar designed as a leveling bed beneath pav- er installations. Deck Mud-Plus is applied as a dry pack mortar. It has high compressive strengths, water repellant and e orescence protection to the paver installation. e water repellency provides resistance from water migration from the substrate into the paver in- stallation.

Deck Mud

A blend of cement and sand dry pack mortar. A high strength mortar bed for VBM Bond- ing mortars

*Modi ed – Cure per ANSI 118.1
TM – VBM, MAC, & VBM-VP are trademarks of R-Crete Inc. www.rcrete.com

VBM-VP

TM – R-Crete Inc.

Installation Systems

Water Barriers \ Accessory Products

TM TM

R-Lastic

R-Lastic is an exceptionally versatile elastomeric coating. It is used as an organic, exible bonding adhesive, waterproof coating, crack isolation membrane, and as an air barrier coating. All Poly VBM mortars bond well to R-Lastic. It is recommended for special bonding conditions such as to wood, metal, or conditions requireing a high degree of exibility – precast wall caps, wainscot etc.

R-Flex Ad

A highly exible, latex additive for VBM bonding mortars and Cemcoat Seal. R-Flex-Ad produces exceptionally exible mortars when used in lieu of water as the mixing liquid. A dampproof, elas- tomeric cement coatings is produced when mixed with Cemcoat Seal or VBM Bonder. R-Flex Ad is not recommended for joint grouts as it will change color.

R-Acrylic Ad
A water based acrylic additive for addition to cement mortars and grouts. When added to joint grout mortars it signi cantly improves exural bond, water resistance, stain resistance and impact resistance. It is recommended for heavy duty applications. R-AcrylicAd is a harder polymer than R-Flex-Ad and is color stable for long term performance.

J-4 R-Repel Aid

An integral water repellant cement additive. It is suggested for addition to concrete slabs on grade, retaining walls and ll grout for concrete block. Addition to concrete bases in paver applications will signi cantly protect the entire assembly and reduce water migration from the substrate and e orescence.

Cemcoat Seal

A polymer modi ed, cement based, dampproof coating for concrete and concrete block. is ce- ment coating chemically bonds to cement substrates and may be bonded to by polymer modi ed VBM mortars. It may be mixed with only water or R-FlexAd for extra exural properties and water resistance.

Silox-PS2

A water based, silane-siloxane penetrating sealer for masonry veneers and pavers. It penetrates and forms a chemical bond with the inorganic masonry to provide long term protection. It has little to no e ect on the color or appearance of the masonry unit. Silox-PS2 is sold as a concentrate and is diluted on the jobsite.

Silica Shield-Primers

Are water bssed, inorganic silicate primers-hardners for concrete, concrete masonry, stucco color coats, cement scratch & brown coats and some natural stone.
#1- Potassium #2- Lithium #3- Polymer Modi ed

Silica Shield-Sealer A

Silica Shield-Sealer A is modi ed silicate sealer that hardens and seals sand based stone and ma- sonry products.

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VBM-VP

TM – R-Crete Inc.

Installation Systems

Installation Guide

TM TM

General

e recommendations listed below are a general guide. For speci c product application and limitations see the appropiate product data sheet and speci cations related to these details. Follow all local building codes.

Choosing the right product

Choosing the right product for installing any masonry system is the rst important step for a successfull long term applica- tion. Pavers installed on a residential patio or driveway will be subject to completely di erent condtions than pavers installed on a comercial project or city street. Evaluate the conditions of the project, the masonry unit, and substrate to choose the best products for your project. e VBM-VP Installation System provides one of the broadest selections of products to meet the needs of many di erent projects

Quality Control

Always test the suitability of the products and the installa- tion techniques prior to installation. Test bonding mortars by installing the masonry unit, then remove the unit within 1 minute a er installation. e mortar should have equal contact to the substrate and to the masonry unit, 100% cov- erage. Install joint grouts using the technique and condi- tions expected on the job. Di erent tooling techniques, weather, and job conditions can dramatically alter the color and apperance. Test before, during, and a er.

Installation

Substrates – e substrate must be structurally sound and conform to good engineering practices. Substrate de ection under all live, dead and impact loads, including concen- trated loads must not exceed L/360 for thin bed installation or L/480 for thick bed stone installations, where L= span length. Installations shall be in accordance with Interna- tional Building Code, ANSI, CBC and local building codes. Movement joints shall be brought through mortar and ve- neer to the surface. All surfaces must be sound, clean, and free from any dirt, oil, paint, bond breakers, e orescence or any contaminants which may hinder bond.

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VBM-VP

TM – R-Crete Inc.

Installation Systems

Installation Guide

TM TM

Installation

SUITABLE SUBSTRATES

– Concrete (prepared)
– Concrete Masonry
– Cement Plaster
– Cement Mortar Beds
– Gypsum Board (Dry Interior Walls Only)
– Existing Ceramic Tile and Marble (prepared) – Exterior Grade Plywood (Interior only)

– Approved Cement Backer Board (prepared) – Metal (R-Lastic only)

Poured in place concrete and Tilt up concrete (Prepared) — Smooth concrete must be roughened. is is best achieved by removal of the surface layer by bead blasting, grinding or equiva- lent. High pressure washing is not adequate for complete re- moval of bond breakers or release agents.

Concrete block (Untreated) – May be directly adhered to or lath and plaster may be attached.

Wood or steel studs – Shall receive an approved sheathing, lath and plaster.

Lath and Cement Plaster – Lath and cement plaster shall con- form to IBC, CBC, ASTM guidelines and veneer manufactures requirements. Allow to cure 24 hours prior to application. We recommend one of the Mac Scratch N Brown mortars to provide a high strength, water resistant plaster substrate.

Cement backer board (Prepared) – A scratch coat of VBM thin bed mortar must be used on the cement backer board. Applica- tion shall be approved by the stone or brick manufacturer. All joints must be taped with berglass (or equal) tape and VBM thin bed mortar, R-Lastic or equal. Consult cement backer board man- ufacturer for speci c installation recommendations and limita- tions.

Special Bonding Conditions
Metal / Metal Flashing – All bond inhibitors must be removed. Test prior to installation. Use R-Lastic as the elastomeric bonding adhesive.
Wall Caps, Silcaps – For conditions requiring a highly exible bond. Use R-Lastic as the elastomeric bonding adhesive, primer or add R-FlexAd to the bonding mortar.

Primers: Silica Shield primers may be used to densify some sub- strates such as: sand stone, stucco color coats, stucco base coats, or masonry. Due to the varying nature of the substrates they should be used strictly a er extensive testing. ey may also be used for dampproo ng properties

Water Barriers – Water barriers shall be as required by local building codes, and speci cations. While R-Lastic may be used as an air and water barrier in the bonding system similar to some manufactures systems, we recommend all air and water barriers be used behind the bonding system. e VBM – VP Installation System recommends the bonding system be composed of our inorganic bonding mortars except in special bonding circum- stances.

Mixing – See Individual product data sheets for speci c mixing instructions. Do not over mix or over water. High air and water content will reduce strengths.

Bonding – See Individual product data sheets for speci c bond- ing instructions. All bonding mortars must be rmly pressed onto the substrate and the masonry unit. 100% coverage.

Joint Grouts – See Individual product guides for speci c grouting instructions. Use the same water, technique and conditions to achieve color and nish consistancy. Color can change dramati- cally under di ering conditions.

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VBM-VP Detail Drawings TM – R-Crete Inc.

Installation Systems

TM TM

Stud – Exterior Wall

Lath – Cement Plaster Base

1. Exterior sheathing
2. Wood studs / Steel Studs
3. Air and Water Barrier – (Optional) – R-Lastic
4. 2 layers water resistant barrier – per speci cations and code 5. Lath
6. Lath Fasteners
7.Scratch-N-Brown Coat – (Options)

Mac Scratch N Brown -Premium Mac Scratch N Brown-Plus
Mac Scratch N Brown

8. VBM Bonding Mortar – (Options)

#1 Exterior Sheathing

#2WStoeoeldoFrrWamooindgFraming

#3 Air and Water Barrier (optional)
#4 2 Layers-water resistant barrier

#5 Lath
#6 Lath Fastners

#7 Scratch N Brown Coat #8 Bonding Mortar

#9 Masonry Veneer #10 Mortar Joint

WRB lapped over weep screed Weep Screed

in bed

VBM Bonder
VBM Poly inbrick VBM in Set

8. Adhered Masonry Veneer 9. Joint Grout (Options) Masonry sand (>3/8)

Mac Mortar-Premium Mac Mortar-Plus
Mac Mortar

Medium- ick Bed

VBM-Poly 500 VBM-Poly 300 VBM-Poly LFT VBM

Fine Sand (1/8-5/8)

VP Joint Grout-Premium VP Joint Grout

Stud – Exterior Wall

Cement Backer Board Base

1. Exterior sheathing
2. Wood studs / Steel Studs
3. Air and Water Barrier – (Optional) – R-Lastic
4. 2 layers water resistant barrier – per speci cations and code 5. Taped Backer Board Joints
6. Approved Backer Board – Exterior Grade
7. VBM Bonding Mortar – (Options)

#7 #8

#9

in bed

VBM Bonder
VBM Poly inbrick VBM inset

8. Adhered Masonry Veneer 9. Joint Grout (Options) Masonry sand (>3/8)

Mac Mortar-Premium Mac Mortar-Plus
Mac Mortar

Fine Sand (1/8-5/8)

VP Joint Grout-Premium VP Joint Grout

Stud – Interior Wall

Cement Backer Board Base

Water Resistant barriers may be eliminated in areas Not ex- posed to water

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VBM-VP Detail Drawings TM – R-Crete Inc.

Installation Systems

TM TM

Concrete or Concrete Block

Exterior Wall

Lath-Cement Plaster Base

#1 Concrete or Concrete Grout – with J4 R-Repel Aid (Optional) #2 Concrete or Concrete Masonry Unit
#3 Air and Water Barrier – (Options)

-R-Lastic -Silica Shield Primer #2 or #3

-Cemcoat Seal -2 layers WRB or speci cations
#4 Lath 3.4# galvanized diamond wire lath
#5 Lath Fastener – Type and spacing per ASTM C-106.3 #6 Scratch N Brown – (Options)

– Mac Scratch N Brown – Premium – Mac Scratch N Brown – Plus
– Mac Scratch N Brown

#1 Concrete Grout w/ Integral water repellant (optional)

Concrete or Concrete #2CMoanscornertyeUmnaitsonryunit

#3 Air and Water Barrier (Optional)
#4 Lath (optionl)

#5 Lath Fastner (optional)

#6 Scratch N Brown #7 Bonding Mortar

#8 Adhered Masonry Veneer #9 Joint Grout

Weep Screed (optional)

#7 Bonding Mortar – (Options) ick Bed

VBM Poly – 500, 300, LFT VBM

#8 Adhered Masonry Veneer #9 Joint Grout – (Options)

Masonry Sand (>3/8)

Mac Mortar – Premium Mac Mortar – Plus
Mac Mortar

in Bed

VBM Bonder
VBM Poly inbrick VBM inset

Fine Sand (1/8-5/8)

VP Joint Grout – Premium VP Joint Grout

Concrete or Concrete Block Exterior Wall

Direct Adhered

#1 Concrete or Concrete Grout – with J4 R-Repel Aid (Optional) #2 Concrete or Concrete Masonry Unit
#3 Air and Water Barrier – (Options)

-R-Lastic -Silica Shield Primer #2 or #3

-Cemcoat Seal -2 layers WRB or speci cations #4 Skim Coat (Optional)

(optional) Concrete Or Concrete

Masonry Unit

#5 Bonding Mortar – (Options) ick Bed

VBM Poly – 500, 300, LFT VBM

#6 Adhered Masonry Veneer #7 Joint Grout – (Options)

Masonry Sand (>3/8)

Mac Mortar – Premium Mac Mortar – Plus
Mac Mortar

in Bed

VBM Bonder
VBM Poly inbrick VBM inset

Fine Sand (1/8-5/8)

VP Joint Grout – Premium VP Joint Grout

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VBM-VP Detail Drawings

TM TM

TM – R-Crete Inc.

Installation Systems

Pavers Bonded To Concrete Installation (Thin Bed) Concrete Pavers – Natural Stone – Large Tile – Precast Concrete

Pavers Bonded to

Concrete ( in Bed <1/2”)

Concrete Pavers – Natual Stone – Large Tile Precast Concrete – Clay Brick

#1 R-Crete Sealer – Silox PS-2; Silica Shield or approved equal #2 Paver – Concrete; Stone; Tile; Precast Concrete;

Clay Brick or other

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Pavers Bonded To Concrete Installation (Medium Bed)

Concrete Pavers – Natural Stone – Large Tile – Precast Concrete

R-Crete Sealer

Pavers
VP Joint Grout / Polymeric Sand

VBM Bonder, VBM-Poly Thinset

R-Lastic (Optional)

Concrete
(w/ J-4 R-Repel Aid (Optional))

#3 Joint Grout (Options) Masonry sand (>3/8) Mac Plus-Premium Mac Plus

Mac Mortar

Fine Sand (1/8-5/8)

VP Joint Grout-Premium VP Joint Grout

#4 in Bed Bonding Mortar (<1/2”) (Options) in bed
VBM Bonder
VBM Poly inbrick

VBM inset

R-Lastic (Elastomeric Adhesive)
#5 Anti-Fracture (optional) – R-Lastic

Do not use when subject to water migration from the slab. #6 Concrete Base – (optional – with J-4 R-Repel Aid water repellant and e orescence reducer)
*See Product Data Sheet for Installation Instructions.

Pavers Bonded to

Concrete (Medium Bed 1/2” – 3”)

Concrete Pavers – Natual Stone – Large Tile Precast Concrete – Clay Brick

#1 R-Crete Sealer – Silox PS-2; Silica Shield or approved equal #2 Paver – Concrete; Stone; Tile; Precast Concrete;

R-Crete Sealer Pavers

VP Joint Grout/Polymeric sand

Bonding Mortar
VBM, VBM Poly 100, 300, 500

R-Lastic (Optional)

Concrete Substrate (w/J-4 R-Repel Aid Optional)

Clay Brick or other

#3 Joint Grout (Options) Masonry sand (>3/8) Mac Plus-Premium Mac Plus

Mac Mortar

Fine Sand (1/8-5/8)

VP Joint Grout-Premium VP Joint Grout

#4 Medium Bed Bonding Mortar (1/2” – 3”) (Options) Medium Bed

VBM-Poly 500 VBM-Poly 300 VBM-Poly LFT VBM

#5 Anti-Fracture (optional) –
Do not use when subject to water migration from the slab.

#6 Concrete Base – (optional – with J-4 R-Repel Aid water repellant and e orescence reducer)
*See Product Data Sheet for Installation Instructions.

R-Lastic

VBM-VP Detail Drawings

TM TM

TM – R-Crete Inc.

Installation Systems

Pavers Bonded to Concrete ( ick Bed 1” – 6”)

Concrete Pavers – Natural Stone – Large Tile – Precast Concrete

)

Concrete Pavers – Natual Stone – Large Tile – Precast Concrete – Clay Brick

R-Crete Sealer Pavers

VP Joint Grout/Polymeric sand
VBM Bonder or VBMPoolyly Thininbsreictk

Deck Mud – Plus / Deck Mud Poly

/ Deck Mud

VBM Bonder or

Anti-Fracture: R-Lastic (Optional)

Concrete Substrate (w/J-4 R-Repel Aid

Optional)

VBMPPoolyly Tihninbrsiectk

#1 R-Crete Sealer – Silox PS-2; Silica Shield or approved equal
#2 Paver – Concrete; Stone; Tile; Precast Concrete; Clay Brick or other

#6 Bonding Mortar (to substrate) (options) VBM Bonder
VBM Poly inbrick

#7 Anti-Fracture or Clevage Membrane (optional) –
Do not use when subject to water migration from the slab.

#6 Concrete Base – (optional – with J-4 R-Repel Aid water repel- lant and e orescence reducer)
*See Product Data Sheet for Installation Instructions.

#3 Joint Grout (options) Masonry sand (>3/8) Mac Plus-Premium Mac Plus

Mac Mortar

Fine Sand (1/8-5/8)

VP Joint Grout-Premium VP Joint Grout

R-Lastic

#4 Bonding Mortar (to paver) (options)
VBM Bonder
VBM Poly inbrick
#5 ick Bed Bonding Mortar (1” – 6”) (options)

ick Bed

Deck Mud – Poly
Deck Mud – Plus
Deck Mud
(Optional – with wire mesh)

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Pavers Bonded To Concrete Installation (Thick Bed)

VBM-VP

TM – R-Crete Inc.

Installation Systems

VBM-VP Installation System

TM TM

VBM-VP Installation System

Short Form Speci cation

Short Form Specification

For Veneer and Paver Installation

For Veneer and Paver Installation

Installation products for manufactured stone, natural stone, precast concrete, and large format tile veneers and pavers.

Part 2 Products
A – Thin Bed Bonding Mortar

Basis of design shall be VBM______ Polymer modified thin-set mortar which includes an integral water repellant/efflorescence control additive. Water absorption properties less than 6%*. Shall meet the shear bond requirements of ANSI 118.4. Color shall be __________. R-Crete Inc. 949-888-8401 Erik.Anderson@rcrete.com.

B – Thick/Medium Bed Bonding Mortars

Basis of design shall be VBM______ Polymer modified Type S Masonry Mortar. Mortar shall include an integral water repellant/efflorescence control additive. Water absorption properties less than 6%*. Shall meet the property specifications of ASTM C270 -Type S Masonry Mortar and the shear bond requirements of ANSI 118.4 (thick bed). Color shall be _________. R-Crete Inc. 949-888-8401 Erik.Anderson@rcrete.com.

C – Thick Bed Paver installation

Slurry bond coat basis of design shall be VBM______. Shall meet the shear bond properties of ANSI 118.4. Water absorption properties less than 6%*. R-Crete Inc. 949-888-8401 Erik.Anderson@rcrete.com.

Thick bed – dry pack leveling coat basis of design shall be _________. Compressive strength shall be a minimum of 5000 PSI. Shall include an integral water repellant/efflorescence control additive and water absorption less than 6%*. R-Crete Inc. 949-888-8401 Erik.Anderson@rcrete.com.

D – Joint Grout- Course Sand (large joints)

Basis of design shall be _________ a Modified Type S Masonry Mortar which includes an integral water repellant/efflorescence control additive. Mortar shall meet the property specifications of ASTM C270. Color shall be ___________. R-Crete Inc. 949-888-8401 Erik.Anderson@rcrete.com.

E – Joint Grout- Fine Sand (small joints)

Basis of design shall be _________ A polymer modified grout which includes an integral water repellant/efflorescence control additive. Meets the compressive strength and water absorption requirements of ANSI 118.7* less than 5%. Color shall be____________. R-Crete Inc. 949-888-8401 Erik.Anderson@rcrete.com.

F – Related Products

Elastomeric waterproofing/Bonding adhesive/Anti-Fracture Membrane – Basis of design shall be_______ compatible with bonding mortar. (ANSI 136.1 – Organic Adhesives & ANSI 118.12 – Crack Isolation Membranes). R-Crete Inc. 949-888-8401 Erik.Anderson@rcrete.com.

Options

Bonder
Poly Thin Brick**

Options

Poly 500 Poly 300 Poly LFT** VBM**

Options

Bonder
Poly Thin Brick** Thinset**

Options

OBP Poly Deck Mud OBP Deck Mud Plus OBP Deck Mud**

Options

MAC Plus Premium MAC Plus
MAC**

Options

VP Joint Grout Premium VP Joint Grout

Options

R-Lastic

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www.rcrete.com

VBM-VP Installation System

VBM-VP VBM-VP Installation System

TM TM

Short Form Speci cation

TM – R-Crete Inc.

Installation Systems

Short Form Specification

For Veneer and Paver Installation

For Veneer and Paver Installation

* – Water absorption for best results
** – Contains water repellant/efflorescence control additive but may not

meet water absorption properties.

Part 3 Execution A – Substrates

1. Sound and conform to good design – engineering practices. 2. Maximum deflection of L/360 uniformity distributed.
3. Wall shall be level and true within 1/8 in. in 8 ft.
4. Must be clean and free from any curing compounds, bond

breakers, dust, dirt, oil and anything which may hinder bond. 5. Smooth surfaces must be roughened.
6. Extend all control joints through veneer to the surface.
7. Installed per manufacturer instructions.

B – Installation

1. Veneers and pavers shall be installed per manufactures and/ or mortar manufactures recommendations.

2. All bonding mortars must be firmly keyed into all surfaces to be bonded.

3. 100% coverage required for all veneers and pavers.

Part 4 Installation Techniques Options:

A – Wet to Wet

A coat of the bonding mortar shall be firmly pressed onto the substrate and the veneer/paver. While still wet and tacky, veneer/paver shall be firmly pressed together. 100% Coverage
B – Veneer/Paver Loading

A coat of the bonding mortar shall be firmly pressed onto the veneer/paver and firmly pressed onto the substrate. 100% coverage.
C – Tile Setters Method
The substrate shall receive a coat of the bonding mortar. Firmly pressed onto the substrate – 100% coverage. The tile, Thin Brick, or similar small veneer shall be pressed firmly into the wet mortar assuring full contact.

Part 5 Quality Assurance

1. Prior to installation, build a mock-up using the products and installation techniques to assure desired results.

  1. During installation periodically ____________(Frequency) check work performed. Remove bonded materials shortly after, within 3 minutes, to check that bonding mortar is equally bonded to the substrate and veneer – 100% Coverage.
  2. For color consistency, perform test prior to installation using the techniques to be used on the job. The installation techniques must be consistent for color conformity and be used throughout the entire job.

Options

Daily
Per 1000 SqFt

15

R-Crete Inc.
P.O. Box 80286
Rancho Santa Margarita, CA 92688 949-888-8401 www.rcrete.com

VVP-IS-1-17